AH 20000 LPH ISI PACKAGED DRINKING WATER PLANT UNIT FULL SETUP

1. Technical & Purification SpecificationsCapacity: 20,000 LPH continuous output.Purification Process: Sand Filter → Activated Carbon Filter → Micron Cartridge Filters (5-micron & 1-micron) → Multi-stage Reverse Osmosis (RO) → Mineral Dosing System → Ultraviolet (UV) Sterilization → Ozonation.Material of Construction (MOC): Food-grade SS 304 / SS 316 for all water-contact skids, piping, and storage tanks.Output Water Quality: Conductivity < 10 μS/cm, pH level maintained at 6.5 - 8.5, meeting BIS / ISI standards (IS 14543).Power Requirements: 3-Phase, 415V, 50Hz (Power consumption roughly ranges between 15–30 kW depending on high-pressure pump loads).
2. Bottling & Packaging Machinery LineBottle Compatibility: Supports small to medium PET bottles ranging from 200 ml to 2 Liters, plus optional 20-liter jar rinsing/filling modules.PET Blow Moulding Machine: Automatic or semi-automatic rotary blow molding machine for making bottles on-site.Rinsing, Filling, and Capping (RFC) Rotary Machine: High-speed automatic monoblock washing-filling-capping system with zero human touch.Conveyor & Inspection System: Modular stainless steel conveyor belts with a manual/electronic bottle inspection panel.Coding & Labelling: Online automatic batch coder (for MRP, manufacturing date, and batch number) coupled with a shrink sleeve or sticker labeling machine.Secondary Packaging: Automatic or semi-automatic shrink-wrapping machine for bundled bottle packs.3. Mandatory Laboratory & Compliance SetupTo secure an ISI certification and Bureau of Indian Standards (BIS) license, your plant must include an on-site quality control laboratory:Chemistry Lab: Colorimeter, pH meter, TDS/conductivity meter, turbidity meter, and analytical glassware/reagents for chemical parameter testing.Microbiology Lab: Incubator, laminar air flow bench, autoclave, and colony counter to test for coliforms and other pathogens.If you're planning your layout, would you like details on the approximate land/space requirement or the step-by-step BIS/ISI licensing process for this capacity?
Cost Breakdown & Price RangeMachinery & Equipment (Core Setup): ₹24,00,000 – ₹40,00,000 (Fully automatic industrial RO + UV/UF + Ozonation lines, stainless steel SS304/316 build)Bottle Rinsing, Filling & Capping (Rotary/Linear high-speed): Included in high-end quotes or ₹5,00,000+ standalone depending on bottle per hour (BPH) outputLaboratory Setup (Mandatory for BIS/ISI testing): ₹2,50,000 – ₹3,50,000Civil Work, Shed, & Storage Tanks: Varies based on local construction costs and land availability (a 20,000 LPH setup requires a substantial factory floor space, often 10,000+ sq. ft.)Key Components Included in a Full SetupPurification System: Multigrade filter, activated carbon filter, industrial RO system, UV/UF sterilization, and heavy-duty ozonators.Bottling Line: Automatic rinsing, filling, and capping machines compatible with 200 ml to 2-litre PET bottles.Packaging & Conveying: Conveyor belts, batch coding machines, labeling machines, and shrink-wrapping machinery.Quality Control Lab: Chemical and microbiological testing equipment required to clear Bureau of Indian Standards (BIS / IS 14543) compliance.If you want to narrow down the estimate, tell me:What is your target bottling speed (bottles per hour)?Do you need assistance with the BIS/ISI licensing or raw water testing requirements in your area?