
A complete 12,000 LPH (Liters Per Hour) ISI-certified packaged drinking water plant full setup typically costs between ₹25,00,000 and ₹40,00,000 for machinery and turnkey installation, while the total project cost (including land, building, and licensing) can scale up to ₹80,00,000 to ₹1,00,00,000+
Here is the full setup specification based on IS 14543:2016 standards:
1. Water Treatment & Purification SystemRaw Water Feed Pump: Heavy-duty centrifugal pumps to draw raw borewell/municipal water.Sand Filter (Pressure Filter): Removes suspended solids, turbidity, and physical impurities.Activated Carbon Filter: Eliminates chlorine, organic compounds, bad odor, and unpleasant tastes.Dosing Systems: Antiscalant dosing to protect membranes; pH adjustment if required.Micron Cartridge Filters (Pre-filters): 5-micron and 1-micron sediment filters to trap fine particles.Reverse Osmosis (RO) Plant: 10,000–12,000 LPH capacity using high-pressure pumps (e.g., Grundfos/Multistage) and TFC/Hydranautics membranes to reduce Total Dissolved Solids (TDS).Mineral Dosing System: Adds precise essential minerals back into purified water to match BIS/WHO drinking standards.Ultraviolet (UV) Sterilization System: Destroys remaining bacteria and microorganisms.Ozonation System: Infuses ozone gas (O₃) to preserve shelf life and maintain sterile conditions in the storage tank.2. Storage & Material GradeStorage Tanks: Food-grade Stainless Steel (SS 304 / SS 316) raw and treated water storage tanks to prevent secondary contamination.Piping & Valves: SS food-grade piping with hygienic sanitary fittings.3. Packaging & Bottling MachineryPET Bottle Blowing Machine: Semi-automatic or fully automatic rotary/linear stretch blow moulding machine for 200ml, 500ml, 1L, and 2L bottles.Rinsing, Filling, and Capping (RFC) Machine: Automatic rotary monoblock rinser-filler-capper designed for high throughput (e.g., 2,000 to 4,000+ bottles per hour depending on configuration).Conveyor Systems: Air conveyors and flat-top chain conveyors for smooth bottle transfer.Coding & Labelling: Batch coding machine (laser or inkjet for MRP, date, and batch number), shrink sleeve or sticker labeling machine, and shrink-wrapping bundling machine.Jar & Pouch Packing (Optional Add-ons): 20-liter jar washing/filling station and pouch packing machine (200–250 ml).4. Laboratory & Compliance SetupIn-House Quality Control Lab: Complete setup for chemical and microbiological testing as mandated by BIS.Mandatory Approvals & Licenses:BIS Certification under IS 14543FSSAI LicenseState Pollution Control Board NOC (Consent to Establish/Operate)Factory license and ground water abstraction clearance (if applicable).If you'd like, let me know:What is your available floor space (in sq. ft.)?Are you planning for fully automatic or semi-automatic bottling lines? we can help detail the exact power load requirements and space layout for your plant
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