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AH 12000 LPH ISI PACKAGED DRINKING WATER PLANT UNIT FULL SETUP

Price range: ₹7000000.00 through ₹17500000.00
Estimated Cost BreakdownMachinery & Water Treatment Unit (12,000 LPH): ₹25,00,000 – ₹40,00,000Includes multi-stage RO, UV system, sand/carbon filters, ozonation, SS storage tanks, and automated rinsing/filling/capping (RFC) machinery.Land and Shed Construction: ₹10,00,000 – ₹25,00,000High-capacity 12,000 LPH lines require adequate shop floor and warehouse space (approx. 8,000 to 15,000 sq. ft.) for production, lab testing, and storage.Licenses, BIS Certification & Lab Setup: ₹2,00,000 – ₹5,00,000Mandatory Bureau of Indian Standards (BIS/ISI) consultancy, FSSAI registration, and setting up an in-house chemical and micro-biological laboratory.Auxiliary Packaging Equipment: VariablePET bottle blow-molding machines, batch coding, labeling, and shrink-wrapping systems.If you'd like, let us know:Whether you are looking for a semi-automatic or fully automatic bottling lineIf you need help with BIS/ISI licensing procedures or power load requirementsI can give you more specific details tailored to your plan.
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A complete 12,000 LPH (Liters Per Hour) ISI-certified packaged drinking water plant full setup typically costs between ₹25,00,000 and ₹40,00,000 for machinery and turnkey installation, while the total project cost (including land, building, and licensing) can scale up to ₹80,00,000 to ₹1,00,00,000+
Here is the full setup specification based on IS 14543:2016 standards:
1. Water Treatment & Purification SystemRaw Water Feed Pump: Heavy-duty centrifugal pumps to draw raw borewell/municipal water.Sand Filter (Pressure Filter): Removes suspended solids, turbidity, and physical impurities.Activated Carbon Filter: Eliminates chlorine, organic compounds, bad odor, and unpleasant tastes.Dosing Systems: Antiscalant dosing to protect membranes; pH adjustment if required.Micron Cartridge Filters (Pre-filters): 5-micron and 1-micron sediment filters to trap fine particles.Reverse Osmosis (RO) Plant: 10,000–12,000 LPH capacity using high-pressure pumps (e.g., Grundfos/Multistage) and TFC/Hydranautics membranes to reduce Total Dissolved Solids (TDS).Mineral Dosing System: Adds precise essential minerals back into purified water to match BIS/WHO drinking standards.Ultraviolet (UV) Sterilization System: Destroys remaining bacteria and microorganisms.Ozonation System: Infuses ozone gas (O₃) to preserve shelf life and maintain sterile conditions in the storage tank.2. Storage & Material GradeStorage Tanks: Food-grade Stainless Steel (SS 304 / SS 316) raw and treated water storage tanks to prevent secondary contamination.Piping & Valves: SS food-grade piping with hygienic sanitary fittings.3. Packaging & Bottling MachineryPET Bottle Blowing Machine: Semi-automatic or fully automatic rotary/linear stretch blow moulding machine for 200ml, 500ml, 1L, and 2L bottles.Rinsing, Filling, and Capping (RFC) Machine: Automatic rotary monoblock rinser-filler-capper designed for high throughput (e.g., 2,000 to 4,000+ bottles per hour depending on configuration).Conveyor Systems: Air conveyors and flat-top chain conveyors for smooth bottle transfer.Coding & Labelling: Batch coding machine (laser or inkjet for MRP, date, and batch number), shrink sleeve or sticker labeling machine, and shrink-wrapping bundling machine.Jar & Pouch Packing (Optional Add-ons): 20-liter jar washing/filling station and pouch packing machine (200–250 ml).4. Laboratory & Compliance SetupIn-House Quality Control Lab: Complete setup for chemical and microbiological testing as mandated by BIS.Mandatory Approvals & Licenses:BIS Certification under IS 14543FSSAI LicenseState Pollution Control Board NOC (Consent to Establish/Operate)Factory license and ground water abstraction clearance (if applicable).If you'd like, let me know:What is your available floor space (in sq. ft.)?Are you planning for fully automatic or semi-automatic bottling lines? we can help detail the exact power load requirements and space layout for your plant

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